Knowledge base
Throughput bottleneck signal brief
The signals that show whether a peak-season delay started from forecast load, labor coverage, workstation flow, or carrier cutoff capacity.
Claim
Peak fulfillment problems are easier to correct when the team measures forecast load, labor coverage, and pack-out speed against one shared throughput baseline.
Forecast-to-capacity gap: Before peak launch
Shows whether planned peak demand already exceeds the defined capacity buffer before orders arrive.
Pack-out throughput drift: During peak operations
Separates a true workstation bottleneck from a simple volume increase that is still within control limits.
Carrier cutoff miss rate: End-of-day review
Helps determine whether the bottleneck came from internal flow or from outbound handoff timing limits.
Operational implication
Teams should compare every peak backlog incident against the baseline throughput plan before changing labor, layout, or carrier strategy.
Source type
Peak throughput review